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6 catalog 82068 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 1-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amplimite .050 series cable assemblies, series iii amplimite subminiature d connectors note: all part numbers are rohs compliant. amplimite .050 series connectors, series iii to meet standard applications the following 106 ohm, black jacketed cable assemblies are avail- able. for amplimite .050 series cable assemblies that meet other impedance requirements or other lengths consult tyco electronics. part numbers application assembly 2 feet 2 meters 3 meters 50 pos. .050 series plug to scsi-2 50 pos. .050 series plug 750254-1 5750254-2 750254-3 68 pos. .050 series plug to scsi-2* 68 pos. .050 series plug ? 5750732-2 5750732-4 rs-232 26 pos. .050 series plug to (alternate) 26 pos. .050 series plug ? 750255-2 750255-3 part numbers application assembly 5 meters 15 meters 25 meters ipi-2 and 100 pos. .050 series plug to hippi 100 pos. .050 series plug 749755-2 ? ? *this version has spring latches. consult tyco electronics for availability of jackscrew version. note: .050 centerline ribbon cable assemblies are available in single or double ended versions. these assemblies are made using amplimite .050 series panel mount connectors, amplimite .050 series all-plastic connectors and amp-latch novo receptacles. consult tyco electronics. scsi?small computer systems interface hippi?high performance parallel interface ipi?intelligent peripheral interface rs-232 (alternate) ipi-2 and hippi scsi-1 to scsi-2 scsi-2 rs-232 (alternate) to rs-232
7 catalog 82068 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 1-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amplimite .050 series right-angle receptacle headers, series iii amplimite subminiature d connectors note: all part numbers are rohs compliant. amplimite .050 series connectors, series iii materials: housing ? thermoplastic, 94v-0 rated, black. smt compatible shell ? steel, plated bright nickel over copper bracket ? zinc, plated nickel over copper contacts ? phosphor bronze, duplex plated [.000030] 0.00076 min. gold on mating end; tin on solder end; all under- plated nickel technical documents: product specifications ? 108-1228 application specifications ? 114-40029 .463 [11.76] .118 .003 [3.00 0.08 ] k .406 [10.31] 2-56 unc 2b holes .100 [2.54] ty p. g e f position 1 last position .050 [1.27] ty p. shown with boardlocks shown with boardlocks shown with boardlocks part numbers w/ rails and latchblocks w/o rails, w/ latchblocks w/o rails, w/o latchblocks no. of dimensions with .100 [2.54] with .100 [2.54] with .100 [2.54] with .120 [3.05] pos. e f g k solder tails solder tails solder tails solder tails without with without with without with with boardlocks boardlocks boardlocks boardlocks boardlocks boardlocks boardlocks 40 1.580 .950 1.815 1.415 ? 1761028-2 ? 5787082-3 ? 5787170-4* ? 40.13 24.13 46.10 35.94 50 1.830 1.200 2.065 1.665 5787190-5 1761028-3 5787394-5 5787082-5 ? 5787170-5* 5787362-5* 46.48 30.48 52.45 42.29 50 1.830 1.200 2.065 1.665 ? 5787266-5* ? 5787395-5* ? ? ? 46.48 30.48 52.45 42.29 68 2.280 1.650 2.515 2.115 5787190-7 1761028-4 5787394-7 5787082-7 5787169-7* 5787170-7* 5787362-7* 57.91 41.91 63.88 53.72 100 3.080 2.450 3.315 2.915 ? 1761028-5 ? 5787082-9 5787169-9* 5787170-9* 5787362-9* 78.23 62.23 84.20 74.04 *has 4-40 threaded mating holes (2 places), for use with female screwlock part no. 750644-1. note: refer to tyco electronics customer drawings and application spec for pcb & panel layouts.
8 catalog 82068 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 1-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amplimite .050 series vertical receptacle headers with through-hole tails, series iii amplimite subminiature d connectors note: all part numbers are rohs compliant. amplimite .050 series connectors, series iii last position .100 [2.54] .350 [8.89] .406 [10.31] l p 2-56 threaded hole 2 plc. position 1 position 2 position 3 materials: housing ?thermoplastic, 94v-0 rated, black. smt compatible shell ?steel, plated bright nickel over copper bracket ?zinc, plated nickel over copper contacts ?phosphor bronze, duplex plated .000030 [0.00076] min. gold on mating end; tin on solder end; all under- plated nickel technical documents: product specifications ?108-1228 application specifications ? 114-40029 note: extra pin contact pr otection is provided by rails, which facilitate a straight-out, unmat- ing motion. a side-to-side rocking motion should not be used to disengage the connector system. .125 .015 [3.18 0.38 ] .351 [8.92] .150 [3.81] r m part number 749069-5 no. of dimensions part numbers pos. l m p r w/ rails & latchblocks w/ latchblocks plain 20 1.080 .915 .450 1.315 5749069-1 ? ? 27.43 23.24 11.43 33.40 26 1.230 1.065 .600 1.465 5749069-2 ? ? 31.34 27.05 15.24 37.21 28 1.280 1.115 .650 1.515 ? 5749721-3 ? 32.51 28.32 16.51 38.48 40 1.580 1.415 .950 1.815 5749069-4 ? ? 40.13 35.94 24.13 46.10 50 1.830 1.665 1.200 2.065 5749069-5 5749721-5 5749070-5 46.48 42.29 30.48 52.45 68 2.280 2.115 1.650 2.515 5749069-7 5749721-7 5749070-7 57.91 53.72 41.91 63.88 80 2.580 2.415 1.950 2.815 5749069-8 ? ? 65.53 61.34 49.53 71.50 100 3.080 2.915 2.450 3.315 5749069-9 ? 5749070-9 78.23 74.04 62.23 84.20 note: refer to tyco electronics customer drawings and application spec for pcb & panel layouts. part number 749721-5 part number 749070-7
9 catalog 82068 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 1-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amplimite .050 series vertical receptacle headers with through-hole tails, series iii (continued) amplimite subminiature d connectors note: all part numbers are rohs compliant. amplimite .050 series connectors, series iii no. of dimensions part no. pos. abcde 2.085 .874 .500 1.830 1.200 50/50 52.96 22.20 12.70 46.48 30.48 5787656-1 2.535 1.124 .750 2.280 1.650 68/68 64.39 28.55 19.05 57.91 41.91 5787678-1 2.535 1.124 .750 2.280 1.650 68/68 64.39 28.55 19.05 57.91 41.91 * 5787679-1* *flat-top configuration. e e .120 [3.05] solder tail length materials: housing ?thermoplastic, 94v-0 rated, black. smt compatible shell ?steel, plated bright nickel over copper bracket ?zinc, plated nickel over copper contacts ?phosphor bronze, duplex plated .000030 [0.00076] min. gold on mating end; tin on solder end; all under- plated nickel related product data: required hardware ?page 26 technical documents : product specifications ?108-1228-1 application specifications ? 114-40029 note: extra pin contact protection is provided by rails, which facilitate a straight-out unmat- ing motion. a side-to-side rocking motion should not be used to disengage the connector system. c c a a d d .120 .007 [3.05 0.18 ] ty p. .120 .007 [3.05 0.18 ] ty p. .050 [1.27] ty p. .050 [1.27] ty p. .763 [19.38] ty p. .763 [19.38] ty p. position 1 ty p. position 1 ty p. last position ty p. last position ty p. 2-56unc-2b 4 holes 4-40unc-2b 4 holes .008 [ 0.20 ] .008 [ 0.20 ] b b rails and latch blocks flat top configuration note: refer to tyco electronics customer drawings and application spec for pcb & panel layouts.
10 catalog 82068 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 1-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amplimite .050 series vertical receptacle headers, series iii, with action pin contacts (.050 x .100 [1.27 x 2.54] centerlines) amplimite subminiature d connectors amplimite .050 series connectors, series iii shielded amplimite .050 series headers with action pin contacts offer a high-density d type interface, and a solderless board-mount interconnection. these vertical mount headers are available in 20, 26, 50, 68 and 100 contact sizes. choice of configurations includes; headers with rails and latch blocks, with latch blocks only, and without rails and latch blocks. action pin contact tails are available in two lengths; .173 [4.39] for pc boards with a nominal thickness of .062 [1.56] to .093 [2.36], and .280 [7.11] for pc boards with a nominal thickness of .125 [3.18] to .200 [5.08]. amplimite .050 series headers with action pin contacts are compatible with scsi-2, scsi-3, eia rs-232, ipi-2 and hippi standards. principle of the amplimite .050 series compliant action pin contact when an amplimite .050 series compliant action pin contact is inserted into a plated- through-hole, two spring members are compressed, exerting force against the hole for a gas-tight connection. the diameter of the hole is smaller than the diagonal size of the pin. the beam characteristics of the pin are designed so that a plastic, as well as an elastic, deformation takes place during insertion. the two spring members compress to different degrees to accommodate hole tolerances. the compliant pin also reduces strain on the board. with a rigid pin, the elastic strain energy is stored entirely in the board, leading to damage of the plated- through holes. with the amplimite .050 series compliant action pin contact, the residual force of the elastic deformation maintains stored energy to produce a gas-tight contact zone between the pin and the plated-through-hole. this ensures long term electrical and mechanical reliability of the interconnection. product facts recognized under the component program of the underwriters laboratories, inc., file no. e28476 certified by canadian standards association, file no. 1088108 (lr 7189a-207) produced under a quality management system certified to iso 9001 a copy of the certificate is available upon request r r technical documents: product specification ? 108-1228-2 application specification ? 114-40029 instruction sheets ? 408 6923?amp manual arbor frame assembly 408 9027?amp adapter kit for greenerd frame assemblies 3a and 3b 408 9757?seating instructions and tooling 408 6927?recommendations for pc board support iso certified 9001
11 catalog 82068 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 1-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amplimite .050 series vertical receptacle headers, with action pin tails, series iii amplimite subminiature d connectors note: all part numbers are rohs compliant. amplimite .050 series connectors, series iii 2-56 thread 2 plc. l last position position 1 position 2 .406 [10.31] p mating face ty p. ty p. .351 [8.92] .150 [3.81] .275 [2.98] ty p. .350 [8.89] ty p. r m s .015 [ 0.38 ] materials: housings ?thermoplastic, 94v-0 rated, black, smt compatible shell ?carbon steel, plated bright tin over copper bracket ?zinc, plated nickel over copper contacts ?phosphor bronze, duplex plated .000030 [0.00076] min. gold on mating end; tin on solder end; all under- plated nickel technical documents: product specifications ? 108-1228-2 application specifications ? 114-40029 note: extra pin contact protection is provided by rails, which facilitate a straight-out unmat- ing motion. a side-to-side rocking motion should not be used to disengage the connector system. no. of dimensions part numbers pos. l m p r s w/ rails & latchblocks w/ latchblocks plain 20 1.080 .915 .450 1.315 .173 5786554-1 ? ? 27.43 23.24 11.43 33.40 4.39 26 1.230 1.065 .600 1.465 .173 5786554-2 ? ? 31.34 27.05 15.24 37.21 4.39 .173 5786554-5 5786155-5 5786555-5 50 1.830 1.665 1.200 2.065 4.39 46.48 42.29 30.48 52.45 .280 5786556-5 ? ? 7.11 .173 5786554-7 5786155-7 5786555-7 68 2.280 2.115 1.650 2.515 4.39 57.91 53.72 41.91 63.88 .280 ? 786155-7 5786557-7 7.11 100 3.080 2.915 2.450 3.315 .173 5786554-9 ? 5786555-9 78.23 74.04 62.23 84.20 4.39 120 3.580 3.415 2.950 3.815 .173 1-5786554-0 ? ? 90.93 86.74 74.93 96.90 4.39 note: refer to tyco electronics customer drawings and application spec for pcb & panel layouts. part number 786554-1 part number 786554-7 part number 786155-7
12 catalog 82068 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 1-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amplimite .050 series cable plug connectors, series iii amplimite subminiature d connectors note: all part numbers are rohs compliant. amplimite .050 series connectors, series iii materials: housing and covers ? thermoplastic, 94v-0 rated, black or gray contacts ?phosphor bronze, duplex plated .000030 [0.00076] min. gold on mating end, tin on termination end, all underplated .nickel shel l ?steel, plated tin-nickel alloy over nickel over min. copper recommended wire size ? 28 awg [0.08-0.09mm 2 ] or 30 awg [0.05mm 2 ], solid or 7 strand, with a .029-.036 [0.74-0.89] insulation diameter. technical documents: product specifications ?108-1228 application specifications ? 114-40029 instruction sheet ?408-9427 b housing .050 [1.27] ty p. .224 [5.69] .100 [2.54] ty p. +.003 .327 -.002 +0.08 [ 8.31 -0.05 ] .588 .010 [14.94 0.25 ] ty p. mating face shell .003 d [0.08] .003 a [0.08] ty p. termination area ty p. shielded plugs shielded plug with unassembled wire lacing termination covers shielded plug wire lacing termination covers part numbers no. of dimensions .032-.036 .029-.031 pos. ab d [0.81-0.91] [0.74-0.79] outer wire dia. black outer wire dia. gray .293 .600 .979 26 7.44 15.24 24.87 5750913-2 1-5750913-2 .293 1.200 1.579 50 7.44 30.48 40.11 5750913-5 1-5750913-5 .293 1.650 2.029 68 7.44 41.91 51.54 5750913-7 1-5750913-7 .373 2.450 2.829 100 9.47 62.23 71.86 ? 1-5750913-9 notes: 1. plug connector requires backshell kit for complete assembly. refer to pages 16-19 for backshell kit part numbers. 2. for termination, cover closing and wire lacing tooling, see page 14. connector with unassembled wire lacing termination covers
13 catalog 82068 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 1-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amplimite .050 series cable plug connectors, series iii (continued) amplimite subminiature d connectors note: all part numbers are rohs compliant. amplimite .050 series connectors, series iii shielded plugs (continued) .050 [1.27] terminating cover .327 [8.31] e d b .100 [2.54] .224 [5.69] .588 [14.94] plug housing plug shell terminating cover shielded plug with unassembled standard termination covers shielded plug with assembled or unassembled standard termination covers no. of dimensions part numbers pos. b d e w/rails & latchblocks w/latchblocks .450 .829 .293 20 11.43 21.06 7.44 5749111-1 5749621-1 .600 .979 .293 26 15.24 24.87 7.44 1-5749111-0 5749621-2 .650 1.029 .293 28 16.50 26.14 7.44 ? 5749621-3 .950 1.329 .293 40 24.13 33.76 7.44 5749111-3 5749621-4 1.200 1.579 .293 50 30.48 40.11 7.44 5749111-4 5749621-5 1.650 2.029 .293 68 41.91 51.54 7.44 5749111-6 5749621-7 1.950 2.329 .373 80 49.53 59.16 9.47 5749111-7 5749621-8 2.450 2.829 .373 100 62.23 71.86 9.47 5749111-8 5749621-9 2.950 3.329 .373 120 74.93 84.56 9.47 5749111-9 1-5749621-0 notes: 1. plug connector requires backshell kit for complete assembly and must use round jacketed cable (discrete or laminated). refer to pages 16-19 for backshell kit part numbers. 2. for termination tooling, see pages 28 & 29. 3. the champomator 2.5 automatic termination machine will accept diameters as low as .023 [0.58]. shielded plug with assembled standard termination covers materials: housing and covers ? thermoplastic, 94v-0 rated, black contacts ?phosphor bronze, duplex plated .000030 [0.00076] min. gold on mating end, tin on termination end, all underplated nickel shel l ?steel, plated tin-nickel alloy over nickel over copper recommended wire size 3 ? 28 awg [0.08-0.09mm 2 ] or 30 awg [0.05mm 2 ], solid or 7 strand, with a .029-.036 [0.74-0.89] insulation diameter. technical documents: product specifications ?108-1228 application specifications ? 114-40029 instruction sheet ?408-9427 connectors with standard termination covers note: refer to tyco electronics customer drawings and application spec for pcb & panel layouts.
14 catalog 82068 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 1-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amplimite .050 series cable plug connectors, series iii (continued) amplimite subminiature d connectors note: all part numbers are rohs compliant. amplimite .050 series connectors, series iii amplimite .050 series connector application tooling for use with wire lacing termination covers manual arbor frame assembly?part no. 58024-1 equipped with cover lacing assembly? part no. 91293-1 (includes seating bars for 50 and 100 positions). see table 3 for seating bar part numbers. extra lacing stations avail- able for use with lacing assembly? part no. 91293-1 order lower tooling assembly? part no. 543481-1 arbor frame, part no. 58024-1 equipped with cover lacing assembly, part no. 91293-1 seatings bars no. of seating bar pos. part no. 26 543494-2 40 543494-3 50 543494-1 68 543502-2 100 543502-1 note: all tooling must be ordered separately by part number. table number 3 miniature applicator frame assembly part no. 91295-1 equipped with cover closing kit part no. 543508-1 note: amp manual miniature applicator frame assembly, cover closing kit, and staple insertion kit each must be ordered separately by part number. lower tooling assembly part no. 543481-1
15 catalog 82068 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 1-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amplimite .050 series cable receptacle connectors, series iii amplimite subminiature d connectors note: all part numbers are rohs compliant. amplimite .050 series connectors, series iii materials: housing and covers ? thermoplastic, 94v-0 rated, black contacts ?phosphor bronze, duplex plated .000030 [0.00076] min. gold on mating end, tin on termination end, all underplated nickel shell ?steel, plated bright tin over copper recommended wire size ? 28 awg [0.08-0.09mm 2 ] or 30 awg [0.05mm 2 ], solid or 7 strand, with a .029-.036 [0.74-0.89] insulation diameter. technical documents: product specifications ?108-1228 application specifications ? 114-40029 shielded receptacles shielded receptacle with assembled termination covers b d .592 [15.04] ref. e terminating cover receptacle housing receptacle shell .050 [1.27] terminating cover mating face part numbers no. of dimensions connectors with standard termination covers pos. bde assembled covers unassembled covers .950 1.329 .293 40 24.13 33.76 7.44 ?? 1.200 1.579 .293 50 30.48 40.11 7.44 5749210-5 5749699-5 1.650 2.029 .293 68 41.91 51.54 7.44 5749210-7 5749699-7 2.450 2.829 .373 100 62.23 71.86 9.47 ? 5749699-8 notes: 1. receptacle connector requires backshell kit for complete assembly. refer to pages 16-19 for backshell kit part numbers. 2. for termination, cover closing and wire lacing tooling, see page 14. 3. for termination tooling other than wire lacing see pages 28 & 29.
16 catalog 82068 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 1-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amplimite .050 series shielded backshell kits, with jackscrews, series iii amplimite subminiature d connectors amplimite .050 series connectors, series iii materials: jackscrews ?stainless steel or steel, black electroless nickel plated jackscrew caps ?polyolefin or pvc, black 2-56 screws ?stainless steel backshell ?zinc, plated nickel over copper strain relief staple ?steel, plated tin over nickel technical documents: product specifications ?108-1228 application specifications ? 114-40029 instruction sheet ?408-9427 straight exit male jackscrews style a straight exit male jackscrews style b style a straight exit male jackscrews style b straight exit male jackscrews straight exit female jackscrews style a style a straight exit female jackscrews a b c cable supplied by customer strain relief staple (1 supplied) jackscrew 2-56 thd. (2 supplied) machine screw connector (must be purchased separately) upper shield (1 supplied) lower shield (1 supplied) a b c cable supplied by customer strain relief staple (1 supplied) jackscrew 2-56 thd. (2 supplied) machine screw connector (must be purchased separately) upper shield (1 supplied) a b c cable supplied by customer connector (must be purchased separately) .404 [10.26] strain relief (1 supplied) jackscrew 2-56 thd. (2 supplied) machine screws (4 supplied) upper shield (1 supplied) lower shield (1 supplied) lower shield (1 supplied)
17 catalog 82068 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 1-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amplimite .050 series shielded backshell kits, with jackscrews, series iii (continued) amplimite subminiature d connectors note: all part numbers are rohs compliant. amplimite .050 series connectors, series iii no. of dimensions max. male with female with pos. style abc pkg. o.d. #2-56 #2-56 threads threads .450 bulk 11.43 5787543-1 1- 5787543-7 40 b 1.822 1.830 .456 .400 46.25 46.48 11.58 bulk 10.16 5787543-2 1- 5787543-8 .350 bulk 8.89 5787543-3 1- 5787543-9 .400 50 a 1.270 2.085 .480 individual 10.16 5749080-1 ? 32.26 52.96 12.19 .400 bulk 10.16 5749080-2 ? 1.887 2.645 .660 .550 68 b 47.93 67.18 16.76 bulk 13.97 5750752-3 ? 1.822 2.525 .564 .550 46.28 64.14 14.33 individual 13.97 5786152-3 ? 2.082 3.325 .615 .500 100 a 52.88 84.46 15.62 individual 12.70 5749854-1 ? 1.695 3.325 .595 .500 43.05 84.46 15.11 individual 12.70 5749081-1 ? notes: 1. each backshell kit includes upper and lower backshells, two male or female jackscrews, one strain relief staple and two or f our #2-56 screws. all are packaged unassembled. notes: 2. for staple insertion tooling see page 29.
18 catalog 82068 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 1-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amplimite .050 series shielded backshell kits, with spring latches, series iii amplimite subminiature d connectors amplimite .050 series connectors, series iii materials: backshell ?zinc, plated nickel over copper spring latch ?stainless steel 2-56 screws ?stainless steel strain relief staple ?steel, plated tin over nickel technical documents: product specifications ?108-1228 application specifications ? 114-40029 instruction sheet ?408-9427 note: extra pin contact protection is provided by rails on the receptacle, which facilitate a straight-out unmating motion. a side-to-side rocking motion should not be used to disen- gage the connector system. style a straight exit with latches style a straight exit with latches style b straight exit with latches style b straight exit with latches style a angled exit with latches style a angled exit with latches c upper backshell, (1 supplied) a cable supplied by customer b connector (must be purchased separately) spring latch (2 supplied) strain relief staple (1 supplied) lower backshell (1 supplied) rear plug machine screw c upper backshell (1 supplied) a cable supplied by customer b connector (must be purchased separately) spring latch (2 supplied) machine screw strain relief staple (1 supplied) lower backshell (1 supplied) c upper backshell (1 supplied) a cable supplied by customer b connector (must be purchased separately) spring latch (2 supplied) strain relief staple (1 supplied) lower backshell (1 supplied) machine screw
19 catalog 82068 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 1-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amplimite .050 series shielded backshell kits, with spring latches, series iii (continued) amplimite subminiature d connectors note: all part numbers are rohs compliant. amplimite .050 series connectors, series iii straight exit angled exit no. of style dimensions pkg. max. with with pos. abc o.d. latches latches 1.290 1.215 .400 .270 20 a 32.77 30.86 10.16 individual 6.86 5749190-1 5749199-1 a 1.290 1.365 .400 .270 26 32.77 34.67 10.16 individual 6.86 ? 5749609-1 1.290 1.335 .400 .270 b 32.77 33.91 10.16 individual 6.86 749608-2 ? .320 1.290 1.715 .400 8.13 ? 5749201-1 40 a 32.77 43.56 10.16 individual .320 8.13 5749192-1 ? .400 individual 10.16 ? 5749202-2 .400 a 1.395 1.965 .480 bulk 10.16 5749202-3 ? 35.43 49.91 12.19 .355 9.02 5749193-1 ? 50 individual .400 10.16 5749193-2 ? .480 1.800 1.965 .492 bulk 12.19 5749889-3 ? b 45.72 49.91 12.50 .480 individual 12.18 5749889-4 ? .400 1.405 2.415 .520 10.16 ? 5749204-1 68 a 35.69 61.34 13.21 individual .440 11.18 5749195-2 5749204-2 .420 1.600 2.715 .565 10.67 ? 5749205-1 80 a 40.64 68.96 14.35 individual .500 12.70 749196-2 ? 1.725 3.215 .615 .500 100 a 43.82 81.66 15.62 individual 12.70 5749197-1 5749206-1 1.725 3.715 .665 .550 120 a 43.82 94.36 16.89 individual 13.97 5749198-1 5749207-1
20 catalog 82068 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 1-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amplimite .050 series shielded enclosure kits, with male jackscrews, series iii amplimite subminiature d connectors note: all part numbers are rohs compliant. amplimite .050 series connectors, series iii 68-position material and finish: backshells ?zinc boot ?pvc, black jackscrews ?stainless steel and pvc, black staple ?carbon steel, plated tin over nickel screws ?stainless steel, #2-56 threads technical documents: product specifications ?108-1228 application specifications ? 114-40029 notes: 1. each enclosure kit contains two backshells, one boot, two jackscrews, one staple and two screws. all are packaged unassembled. 2. for staple insertion tooling see page 29. 3. meets scsi-3 standards. connector (must be purchased separately) .550 [13.97] max. dia. 1.887 [47.93] .660 [16.76] cable supplied by customer 2.645 [67.18] .520 [13.21] no. of part number part number pos. male 2-56 jackscrews male 4-40 jackscrews 68 5750752-1 5750752-2
21 catalog 82068 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 1-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amplimite .050 series panel mount receptacle assemblies without rails, with latch blocks, series iii amplimite subminiature d connectors note: all part numbers are rohs compliant. amplimite .050 series connectors, series iii materials: housing and termination covers ? thermoplastic, 94v-0 rated, black shell ?steel, plated bright nickel over copper bracket ?zinc, plated nickel over copper contacts ?phosphor bronze, duplex plated .000030 [0.00076] min. gold on mating end, bright tin in termination area, all nickel underplated recommended wire size ? 28 awg [0.08-0.09mm 2 ] or 30 awg [0.05mm 2 ], solid or 7 strand, with a .029-.036 [0.74-0.89] insulation diameter or .050 [1.27] centerline, 28 awg [0.08-0.09mm 2 ] stranded, pvc, flat ribbon cable. technical documents: product specifications ?108-1228 application specifications ? 114-40029 c .007 [0.18] d e .201 .002 [5.11 0.05 ] .170 .002 [4.32 0.05 ] .406 [10.31] f .050 [1.27] ty p. 2-56 unc* 2 plc. mating face .596 [15.14] ty p. ref. .004 [0.10] recessed cavity identification contact ty p. housing part numbers connectors with unassembled wire lacing termination covers .032-.036 .029-.031 no. of dimensions connectors with assembled [0.81-0.91] [0.74-0.79] pos. cdef standard termination covers outer wire dia. outer wire dia. 1.830 1.629 2.065 1.665 50 46.48 41.38 52.45 42.29 1-749656-1 5-786862-5 6-786862-5 1.830 1.629 2.065 1.665 50 46.48 41.38 52.45 42.29 5-750640-1* 5-786865-5* ? 2.280 2.079 2.515 2.115 68 57.91 52.81 63.88 53.72 1-749656-2 ? ? 3.580 3.379 3.815 3.415 120 90.93 85.83 96.90 86.74 6-749656-0 ? ? * part numbers 5-750640-1 and 5-786865-5 have 4-40 threaded holes. all others have 2-56 threaded holes. note: for termination, cover closing and wire lacing tooling, see page 14. note: for termination tooling other than wire lacing see pages 28 & 29. note: refer to tyco electronics customer drawings and application spec for pcb & panel layouts.
22 catalog 82068 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 1-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amplimite .050 series panel mount flat top receptacle assemblies without rails and latch blocks, series iii amplimite subminiature d connectors note: all part numbers are rohs compliant. amplimite .050 series connectors, series iii materials: housing and termination covers ? thermoplastic, 94v-0 rated, black shell ?steel, plated bright nickel over copper bracket ?zinc, plated nickel over copper contacts ?phosphor bronze, duplex plated .000030 [0.00076] min. gold on mating end; tin on solder end; all nickel underplated recommended wire size ? 28 awg [0.08-0.09mm 2 ] or 30 awg [0.05mm 2 ], solid or 7 strand, with a .029-.036 [0.74-0.89] insulation diameter or .050 [1.27] centerline, 28 awg [0.08-0.09mm 2 ] stranded, pvc, flat ribbon cable technical documents: product specifications ?108-1228 application specifications ? 114-40029 dimensions part numbers pos. cde connectors with assembled no. of standard termination covers 1.830 1.629 2.065 50 46.48 41.38 52.45 5-749877-5 2.280 2.079 2.515 68 57.91 52.81 63.88 5-749877-7 3.080 2.879 3.315 100 78.23 73.13 84.20 5-749877-9 note: for termination, cover closing and wire lacing tooling, see page 14. note: for termination tooling other than wire lacing see pages 28 & 29. note: refer to tyco electronics customer drawings and application spec for pcb & panel layouts. c e mating face terminating cover receptacle housing 4-40 unc 2 plcs. cavity identification d .007 [ 0.18] .592 [15.04] .197 [5.00] .406 [10.31] .050 [1.27] typ. .170 .002 [4.32 0.05 ] typ. ref.
23 catalog 82068 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 1-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amplimite .050 series panel mount plug assemblies with rails, latch blocks, series iii amplimite subminiature d connectors note: all part numbers are rohs compliant. amplimite .050 series connectors, series iii materials: housing and termination covers ? thermoplastic, 94v-0 rated, black bracket ?zinc, plated nickel over copper contacts ?phosphor bronze, duplex plated .000030 [0.00076] min. gold on mating end, bright tin in termination area, all nickel underplated recommended wire size ? 28 awg [0.08-0.09mm 2 ] or 30 awg [0.05mm 2 ], solid or 7 strand, with a .029-.036 [0.74-0.89] insulation diameter or .050 [1.27] centerline, 28 awg [0.08-0.09mm 2 ] stranded, pvc, flat ribbon cable. technical documents: product specifications ?108-1228 application specifications ? 114-40029 note: extra pin contact pr otection is provided by rails, which facilitate a straight-out, unmat- ing motion. a side-to-side rocking motion should not be used to disengage the connector system. plug 2-56 unc 2 plc. recessed cavity identification c .050 [1.27] .406 [10.31] typ. mating face e .598 [15.19] .024 .001 [0.61 0.03 ] f .004 [ 0.10] ty p. d .007 [ 0.18] .217 .002 [5.51 0.05 ] .154 .002 [3.91 0.05 ] ref. no. of dimensions part positions cdef numbers 50 1.830 1.629 2.065 1.665 5-749878-5 46.48 41.38 52.45 42.29 68 2.280 2.079 2.515 2.115 5-749878-7 57.91 52.81 63.88 53.72 100 3.080 2.879 3.315 2.915 5-749878-9 78.23 73.13 84.20 74.04
24 catalog 82068 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 1-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amplimite .050 series panel mount plug assemblies with rails, latch blocks, series iii (continued) amplimite subminiature d connectors note: all part numbers are rohs compliant. amplimite .050 series connectors, series iii materials: housing and termination covers ? thermoplastic, 94v-0 rated, black shell ?steel, plated bright nickel over copper bracket ?zinc, plated nickel over copper contacts ?phosphor bronze, duplex plated .000030 [0.00076] min. gold on mating end, bright tin in termination area, all nickel underplated recommended wire size ? 28 awg [0.08-0.09mm 2 ] or 30 awg [0.05mm 2 ], solid or 7 strand, with a .029-.036 [0.74-0.89] insulation diameter or .050 [1.27] centerline, 28 awg [0.08-0.09mm 2 ] stranded, pvc, flat ribbon cable. technical documents: product specifications ?108-1228 application specifications ? 114-40029 note: extra pin contact pr otection is provided by rails, which facilitate a straight-out, unmat- ing motion. a side-to-side rocking motion should not be used to disengage the connector system. .201 .002 [5.11 0.05 ] ty p. e c .004 f [0.05] .007 d [0.18] .170 .002 [4.32 0.05 ] ty p. .596 [15.14] ty p. .050 [1.27] ty p. .406 [10.31] mating face contact ty p. housing cavity identification 2-56 unc* 2 plc. dimensions part numbers no. of cdef connectors with assembled pos. standard termination covers 1.080 .879 1.315 .915 20 27.43 22.33 33.40 23.24 5-749611-2 * 1.230 1.029 1.465 1.065 26 31.24 26.14 37.21 27.05 5-749611-1 * 1.830 1.629 2.065 1.665 50 46.48 41.38 52.45 42.29 5-749611-5 * 1.830 1.629 2.065 1.665 50 46.48 41.38 52.45 42.29 5-750450-1* 3.080 2.879 3.315 2.915 100 78.23 73.13 84.20 74.04 5-749611-9 * * part number 750450-1 has 4-40 threaded holes. all others have 2-56 threaded holes. note: for termination, cover closing and wire lacing tooling, see page 14. note: for termination tooling other than wire lacing see pages 28 & 29. note: refer to tyco electronics customer drawings and application spec for pcb & panel layouts.
25 catalog 82068 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 1-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amplimite .050 series plug assemblies unshielded for .025 [0.64] centerline ribbon cable, series iii amplimite subminiature d connectors note: all part numbers are rohs compliant. amplimite .050 series connectors, series iii backshell kit for 5786090-7 .025 [0.64] c unshielded plug materials: housing and termination covers ? thermoplastic, 94v-0 rated, black contacts ?phosphor bronze, duplex plated .000030 [0.00076] min. gold on mating end, bright tin on termination end, all over nickel underplating recommended wire size ? .025 [0.64] centerline, 30 awg [0.05mm 2 ] solid or 7 strand, pvc, flat ribbon cable. note: cable must be approved by tyco electronics engineering. technical documents for 5786090-7 only: product specifications ?108-1359 application specifications ? 114-40049 no. of dimensions part pos. ef no. 1.578 1.578 50 40.07 40.07 5390377-5 1 2.029 2.023 68 51.54 51.30 5786090-7 .003 [0.08] .050 [1.27] ty p. e .003 [0.08] f .025 [0.64] unshielded plug housing termination cover .423 [10.74] .833 [21.16] ty p. .466 [11.84] 4 plc. b .015 [0.38] a ty p. .682 .020 [17.32 0.51 ] .400 .015 [10.16 0.38 ] .596 .019 [15.14 0.48 ] 2 plc. .356 .002 [9.04 0.05 ] 1.715 .003 [43.56 0.08 ] 2.109 .009 [53.57 0.23 ] .778 .015 [19.76 0.38 ] plug assembly materials: backshell ?thermoplastic, 94v-0 rated, black spring latches ?stainless steel strain relief for 5786090-7 .025 [0.64] c unshielded plug 68-position part no. 787043-7 materials: thermoplastic, 94v-0 rated, black note: pull tab part no. 88450-8 can be used with this strain relief. must be ordered separately. c l c l no. of kit dimensions pos. part no. ab 68 787032-7 2.415 [61.34] 2.125 [53.48] note: termination tooling: manual arbor press part no. 91085-2 or pneumatic press part no. 91112-3, universal base tool part no. 768338-4, and connector specific kit part no. 679235-2. refer to page 29. 1 accepts 32 awg flat ribbon cable. selection of compatible ribbon cable is the responsibility of the user. note: refer to tyco electronics customer drawings and application spec for pcb & panel layouts.
26 catalog 82068 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 1-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amplimite .050 series hardware and dust covers, series iii amplimite subminiature d connectors note: all part numbers are rohs compliant. amplimite .050 series connectors, series iii materials: stainless steel (female) steel, zinc plated black (male) related product data: used with the following connectors: right-angle receptacle header ? page 7 vertical receptacle header ? pages 8-11 panel mount plug and receptacle headers ?pages 21 & 22 technical documents: product specifications ?108-1228 application specifications ? 114-40029 male part no. 749086-1 (includes two screwlocks) female (includes two screwlocks) .187 [4.75] screwlock (2 supplied) .177 [4.50] #4-40 thd. .532 [13.51] .050 [1.27] .062 [1.57] #2-56 thd. b a #2-56 thd. .187 [4.75] #4-40 thd. screwlock connector connector ty p. dia. .187 [4.75] .027 .003 [0.69 0.08 ] 2-56 unc b min. deep .100 .003 [2.54 0.08 ] .355 [9.02] a screwlock kits dim. dim. individual kits bulk a b part no. part no. .562 .157 14.27 3.99 749087-1 ? .380 .157 9.65 3.99 749087-2 1 749087-3 .562 .165 14.27 4.19 749087-4 * 749087-8 1 recommended for right-angle board mount connectors. female (includes two screwlocks) recommended for pc board mount of panel mount connectors with latches or latches and rails. permits cable connectors to be spr ing latch- type or jackscrew-type panel .062 [1.57] panel .050 [1.27] thread size kits bulk ab part no. part no. .110 4-40 2.79 750644-1 * ? .090 2-56 2.29 786585-2 786585-3
27 catalog 82068 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 1-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amplimite .050 series performance specifications and technical documents amplimite subminiature d connectors amplimite .050 series connectors, series iii performance specifications for right-angle, vertical and .050 centerline cable products performance specifications for .025 [1.27] centerline ribbon cable product. same as above except: mating cycles (durability): 500 max. current rating (30c t-rise): 1a max., 50% energized termination resistance (mated): 25 milliohms max. insulation resistance: 1000 megohms min. dielectric withstanding voltage: 500 vac header processing temperature: +220c max. for 3 minutes temperature range: ?55c to 105c current rating (30c t-rise): 1a max. center four contacts energized (two from top row, two from bottom row) termination resistance (mated): 50 milliohms max. product specifications: 108-1228 amplimite .050 series printed circuit board mounted and cable applied 108-1359 amplimite .050 series .025 [0.64] centerline connectors 108-1228 amplimite .050 series stacked connectors 108-1228-2 amplimite .050 series action pin connectors 108-1228-3 amplimite .050 series sbus connectors application specifications: 114-40029 amplimite .050 series printed circuit board mounted and cable applied connectors 114-40049 amplimite .050 series .025 [0.64] centerline connectors instruction sheets: 408-6923 amp manual arbor frame assembly 408-6927 tyco electronics design recommendations for printed circuit board support fixture 408-9200 amp single wire insertion tool 408-9822 wire termination tooling kit for champomator 2.5 machine 408-9820 amp cover closing and staple inserter kits 408-9663 amp mass insertion tool 408-9750 amp cover lacing fixture 408-9757 amp tooling assembly for action pin receptacles 408-9817 amp manual miniature applicator frame assembly 408-9427 round-to-flat cable termination 408-9875 amp universal base tool for .025 [0.64] c connectors 408-9892 amp tool kit for .025 [0.64] c connectors customer manuals: 409-5839 champomator 2.5 machine 409-5791 control unit for champomator 2.5 machine c l c l
28 catalog 82068 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 1-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amplimite .050 series application tooling, series iii amplimite subminiature d connectors note: all part numbers are rohs compliant. amplimite .050 series connectors, series iii discrete wire application tooling to meet medium to high volume production of dis-crete wire terminations, tyco electronics offers the following tooling: the champomator model 2.5 bench terminating machine? part no. 354786-1 , used in conjunction with control module? part no. 852423- ? , and tie bar? part no. 762637- ? (table no. 1). discrete wire application tooling for low to medium volume production use the amp arbor frame assembly? part no. 58024-1 equipped with applicator? part no. 91291-1 for .032-.035 [0.81-0.89] conductor insulation o.d. and appli - cator? part no. 91291-2 for .029-.032 [0.74-0.81] con ductor insulation o.d. connector tie bar size part no. 20 pos. 1- 762637-1 26 pos. 1-762637-1 28 pos. 1-762637-2 40 pos. 1- 762637-3 50 pos. 1- 762637-4 60 pos. 1- 762637-5 68 pos. 1- 762637-6 80 pos. 1- 762637-7 100 pos. 1- 762637-9 120 pos. 1-762637-0 note: the champomator 2.5 machine includes plug and receptacle nests, as well as wire setup gauge. control module part no. 852423-1 120 vac 852423-2 100 vac 852423-3 230 vac champomator 2.5 machine tool kit part no. 354786-1 table number 1 note: amp arbor frame assembly and applicator kit must be ordered separately. arbor frame part no. 58024-1 equipped with applicator part no. 91291- ?
29 catalog 82068 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 1-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amplimite .050 series application tooling, series iii (continued) amplimite subminiature d connectors note: all part numbers are rohs compliant. amplimite .050 series connectors, series iii cover closing/ termination tooling manual miniature applicator frame assembly? part no. 91295-1 this frame requires cover closing kit? part no. 543508-1 cable staple tooling to provide cable strain relief use manual miniature applicator frame assembly? part no. 91295-1 . this frame requires staple insertion kit? part no. 543515-1 to install staples into lower backshells of connector kits and assemblies. amplimite .050 series connector application tooling for use with wire lacing terminating covers manual arbor frame assembly?part no. 58024-1 equipped with cover lacing assembly? part no. 91293-1 (includes seating bars for 50 and 100 positions) . see table 3 for seating bar part numbers. extra lacing stations avail- able for use with lacing assembly? part no. 91293-1 order lower tooling assembly? part no. 543481-1 arbor frame, part no. 58024-1 equipped with cover lacing assembly, part no. 91293-1 seatings bars no. of seating bar pos. part no. 26 543494-2 50 543494-1 68 543502-2 100 543502-1 notes: all tooling must be ordered separately by part number. two seating bars required per tool assembly. table number 3 termination tooling for .025 [0.64] centerline ribbon cable used with manual arbor tool part no. 91085-2 , or pneumatic arbor tool part no. 91112-3 and universal base tool part no. 768338-4 . staple insertion kit part no. 543515-1 (for use with miniature applicator frame assembly part no. 91295-1) miniature applicator frame assembly part no. 91295-1 equipped with cover closing kit part no. 543508-1 note: amp manual miniature applicator frame assembly, cover closing kit, and staple insertion kit each must be ordered separately by part number. no. of plug/receptacle pos. upper tooling kit 50 679235-2 68 lower tooling assembly part no. 543481-1
30 catalog 82068 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 1-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 shielded amplimite .050 series slimline connectors amplimite subminiature d connectors amplimite .050 series connectors, series iii product facts compact design, profile for the right-angle header 1.230 x .588 [31.24 x 14.94], vertical header 1.230 x .433 [31.24 x 11.00], right-angle stacked headers 1.230 x .803 [31.24 x 20.40] housings and covers made of ul 94v-0 rated thermo- plastic headers are compatible with surface mount reflow solder processes header footprint for right- angle and stacked configura- tions is .100 x .050 [2.54 x 1.27] staggered centerlines right-angle and stacked headers feature integral boardlocks for positive board retention and grounding stacked headers reduce overall total header volume by 48% and pc board area by 38% stacked headers offer optional contact shield for additional emi/rfi protection plugs preloaded with insulation displacement contacts (idc) provide fast, reliable and economical terminations aesthetically designed back- shell kits feature easy-to-use finger grip jackscrews to secure mated connectors listed and complies with ul 1863, communication circuit accessories, file no. e81956 certified by canadian standards association file no. 1088108 (lr 7189a-207) produced under a quality management system certi- fied to iso 9001 a copy of the certificate is available upon request r r iso certified 9001 shielded amplimite .050 series, slimline connectors answer today?s industry requirement for higher density in a smaller overall package. the present line consists of 26 position, shielded right-angle, 26 position right-angle stacked pcb receptacle header, and mating 26 position plug connectors. all header, plug and backshell housings are made of ul 94v-0 rated thermoplastic. pcb headers are compatible with surface mount reflow solder processes. right-angle and stacked pcb headers fea- ture con-tact footprints on .100 x .050 [2.54 x 1.27] staggered centerlines. the compact design of the right-angle header package measures only 1.230 w x .588 d x .300 h [31.24 w x 14.94 d x 7.62 h] for maxi- mum board real estate con- servation. right-angle pcb headers feature integral boardlocks for positive board retention and grounding. right-angle stacked headers provide 52 contacts in a package only .635 [16.13] high, allowing parallel (board-over-board) board spacing of .800 [20.32]. centerlines between the top connector and the bottom connector measure .335 [8.51] when compared to .400 [10.16] on the standard .050 series stacked headers. this results in an over-all reduction of total header volume, in comparison to the standard amplimite .050 series header, of 48%, and a comparative reduction in pc board area of 38%. stacked header board retention and stabilization is provided by two board- locks and four grounding posts. in addition, an optional rear contact shield is available for additional emi/rfi protection. the mating plug connector consists of a thermoplastic housing, preloaded with insulation displacement contacts (idc) for fast, reli- able terminations that offer greater applied cost sav- ings. tyco electronics offers a choice of termination equipment to meet your production requirements. the backshell hardware kit includes a two-piece, aes- thetically designed, thermo- plastic cover over an inner and outer shield and two, high strength #2-56 male jackscrews with insulated heads (easy finger grip caps) to secure mated connectors. the amplimite .050 series, slimline family of connectors offers keyed coupling . this feature elimi- nates the problem of mis- match mating of plug and receptacle, particularly in stacked applications.
31 catalog 82068 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 1-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 shielded amplimite .050 series slimline connectors (continued) amplimite subminiature d connectors note: all part numbers are rohs compliant. amplimite .050 series connectors, series iii material and finish housing ?ul 94v-0 rated thermo- plastic, black bracket ?zinc, plated tin or tin over copper metal-shell ?carbon steel, plated tin over copper boardlocks ?copper alloy, tin plated contacts ?phosphor bronze, duplex plated .000030 [0.00076] min. gold on mating end, tin plated on solder end, all over nickel .975 [24.77] .588 [14.94] .300 [7.26] .100 [2.54] 1.230 [31.24] position 1 position 26 right-angle header, receptacle part no. 750823-1 notes: 1. rear panel mounting only. 2. female screwlocks to be used with connectors mounted to panels having a thickness of .047 [1.19]. 3. see application specification 114-40036 for the most up-to-date detailed panel cutout and recommended pc board hole pattern. 4. female screwlocks are not included with receptacles and must be ordered separately. see page 33 for screwlock kit information. .118 [3.00] date code marked in area indicated .263 [6.680] .338 [8.59] .188 [4.76] .050 [1.27] ty p. .600 [15.24] .050 [1.27] ty p.
32 catalog 82068 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 1-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 shielded amplimite .050 series slimline connectors (continued) amplimite subminiature d connectors note: all part numbers are rohs compliant. amplimite .050 series connectors, series iii material and finish: housing ?ul 94v-0 rated thermo- plastic, black bracket ?zinc, plated tin over copper metal-shell ?carbon steel, plated tin over copper boardlocks ?copper alloy, tin plated contact shield ?phosphor bronze, plated tin contacts ?phosphor bronze, duplex plated .000030 [0.00076] min. on mating end, tin plated on solder end, all over nickel shielded right-angle stacked header, receptacle 1.230 [31.24] .870 .015 [22.10 0.38 ] .803 [20.40] .635 [16.13] position 1 position 1 position 26 position 26 shielded header with rear contact shield part numbers no. of std. rcpt. without rcpt. with positions rear contact shield rear contact shield 3 keyed 1 unkeyed 2 keyed 1 unkeyed 2 26/26 ? 5786200-1 5750821-1 5750820-1 1 lower header unkeyed with 4-40 threaded holes, upper header keyed in keying position 1. see page 33 for keying code. 2 both headers unkeyed with 4-40 threaded holes. 3 receptacle includes a metal contact shield for added rfi protection to the rear of the receptacle assembly. shield date code marked in area indicated .050 [1.27] ty p. .188 [4.76] .538 [13.67] .363 [9.22] .215 [5.46] 2 plc. .168 [4.27] .600 [15.24] .050 [1.27] ty p. note: see application specification 114-40036 for the most up-to-date detailed panel cutout and recom- mended pc board hole pattern. with shielding without shielding
33 catalog 82068 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 1-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 shielded amplimite .050 series slimline connectors (continued) amplimite subminiature d connectors note: all part numbers are rohs compliant. amplimite .050 series connectors, series iii material and finish: housing and termination covers ? ul 94v-0 rated thermoplastic, black shell ?steel, plated bright tin over copper contacts ?phosphor bronze, duplex plated .000030 [0.00076] min. gold on mating end, bright tin on termination end, all underplated nickel bracket ?zinc, plated nickel over copper recommended wire size ?28 awg [0.08 mm 2 ] with max. o.d. .032 [0.813]. pvc or polyolefin insulation. cable connector, plug part no. 750833-1 note: cable connectors must be used with backshell kits. see page 34. .275 [6.99] .975 [24.77] 1.170 [29.72] .576 [14.63] keying code, receptacle keying code, plug accessories female screwlock kit material ?stainless steel note: female screwlocks to be used with con- nectors mounted to panels having a thickness of .047 [1.19] position 1 (up) #2-56 thread #4-40 thread .142 [3.61] .170 [4.32] .170 [4.32] .390 [9.91] part no. packaging individually packed kit 750831-1 (2 screwlocks per kit) *minimum order is 510 kits.
34 catalog 82068 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 1-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 shielded amplimite .050 series slimline connectors (continued) amplimite subminiature d connectors note: all part numbers are rohs compliant. amplimite .050 series connectors, series iii backshell kits material and finish: backshells ?copper-nickel alloy jackscrews ?steel, plated tin over copper, handles covered with abs, gray keyed and unkeyed inserts ?zinc, plated tin over copper outside covers ?abs, gray connector shown for illustration purposes only, must be purchased separately. 1.745 [44.32] 1.250 [31.75] .330 [8.38] backshell kits unkeyed kit part no. cable dia. packaging* 750850-1 .250-.280 individually packed kit 750850-2 6.35-7.11 bulk packed kit 750850-3 .280-.310 individually packed kit 7.11-7.87 *bulk packaging?100 kits per box. .805 [20.45] 1.531 [38.89] 1.252 [31.80] plug assembly must be purchased separately .275 [6.98] outer shell inner shell cable supplied by customer must be tyco electronics approved
35 catalog 82068 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 1-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 shielded amplimite .050 series slimline connectors, application tooling amplimite subminiature d connectors note: all part numbers are rohs compliant. amplimite .050 series connectors, series iii discrete wire application tooling to meet medium to high volume production of dis- crete wire terminations, tyco electronics offers the following tooling: the champomator model 2.5 bench terminating machine? part no. 354786-1, used in conjunction with control module? part no. 852423- , and tie bar? part no. 1-762637-3. note: champomator 2.5 machine and control module must be ordered separately by part number. discrete wire application tooling for low to medium volume production use the tyco electronics arbor tool? part no. 58024-1 equipped with applicator? part no. 91291-1 and special locator? part no. 543506-1. backshell tooling and cover tooling to assemble backshell into plastic housing use manual miniature applicator frame assembly? part no. 91295-1 equipped with part no. 543521-1 . to assemble upper cover on lower cover use part no. 91295-1 equipped with part no. 543522-1 . cable-to-shell staple tooling (for discrete wire jacketed cable only) to meet medium to high volume production use tyco electronics pneumatic crimper? part no. 312522-3 equipped with die holder assembly? part no. 58449-1 and die? part no. 90437-1 to crimp outer backshells onto inner backshells of connec- tor kits and assemblies. for low volume use manual arbor tool? part no. 91085-2, equipped with backshell crimper assembly tool? part no. 856684-1. control module part no. 852423-1 120 vac 852423-2 100 vac 852423-3 230 vac for tooling information call tooling assistance center 1-800-722-1111. pneumatic bench tool no. 312522-3 (requires die set holder no. 58449-1) staple insertion kit part no. 543515-1 (for use with miniature applicator frame assembly part no. 91295-1) miniature applicator frame assembly part no. 91295-1 equipped with cover closing kit part no. 543508-1 champomator 2.5 machine part no. 354786-1 26 position tie bar 1-762637-3 wire setup gauge wire insulation dia. in. mm part no. .026-.028 0.66-0.71 763382-3 .029-.031 0.74-0.79 763382-4 .032-.035 0.81-0.89 763382-5 arbor tool part no. 58024-1 equipped with applicator part no. 91291-1
36 catalog 82068 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 1-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 shielded amplimite .050 series contact arrangements, performance specifications, technical documents?slimline connectors amplimite subminiature d connectors note: all part numbers are rohs compliant. amplimite .050 series connectors, series iii contact arrangements performance specifications technical documents position 1 a b c note: mating face of receptacle is shown, plug is mirror image. no. of position no. pos. abc 26 13 14 26 mating cycles (durability): 500 max. current rating (30c t-rise): 1a max., 50% loading termination resistance (mated): 25 milliohms max. insulation resistance: 1000 megohms min. dielectric withstanding voltage: 500 vac header processing temperature: +220c max. for 3 minutes temperature range: ?55c to +105c product specifications describe technical performance characteristics and verification tests. they are intended for the design, component and quality engineer. 108-1366 shielded amplimite .050 series, slimline connectors application specifications describe requirements for using the product in its intended application and/or termination infor- mation. they are intended for the packaging and design engineer and the setup person. 114-40036 shielded amplimite .050 series, slimline connectors instruction sheets provide instructions for assembling or applying product. they are intended for manufacturing assembler or operator. 408-9663 mass insertion tooling? part no. 91291- 408-6923 amp manual arbor frame? part no. 58024-1 408-9701 wire termi nation tooling kit for champomator 2.5 machine? part no. 1-762661-4 408-7777 amp manual arbor frame w/slide? part no. 91085-2 408-9746 crimper assembly? part no. 856684-1 408-9200 single wire insertion tool? part no. 58430-1 408-9721 die holder assembly for pneumatic crimper? part no. 58449- 408-9788 die assembly? part no. 90437-1 408-9898 backshell and cover tooling assemblies? part no. 543521-1 and 543522-1 customer manuals provide information on tyco electronics termination equipment. they are intended for manufacturing assemblers or operators. 409-5786 champomator 2.5 machine 409-5791 champomator 2.5 control module? part no. 852423- 409-5822 pneumatic crimper? part no. 312522-3 409-5843 pneumatic power unit
37 catalog 82068 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 1-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amplimite .050 series panel mount receptacle assemblies for .025 [0.64] centerline ribbon cable, series iii amplimite subminiature d connectors note: all part numbers are rohs compliant. amplimite .050 series connectors, series iii materials: housing and termination covers ? thermoplastic, 94v-0 rated, black shell ?steel, plated bright tin over copper bracket ?zinc, plated nickel over copper contacts ?phosphor bronze, duplex plated .000030 [0.00076] min. gold on mating end; tin on solder end; all nickel underplated recommended wire size ? .025 [0.64] centerline, 30 awg [0.05mm 2 ] and 32 awg [0.03mm 2 ] solid or 7 strand, pvc, flat ribbon cable. selection of compatible ribbon cable is the responsibility of the user. technical documents: see customer drawings for product performance criteria. recognized under the component program of underwriters laboratories, inc., file no. e28476 certified by canadian standards association, file no. lr 7189 r r termination cover receptacle housing panel mount bracket .423 [10.74] .786 .015 [19.96 0.38 ] .006 [0.15] .406 [10.31] e .003 [0.08] f .025 [0.64] .050 [1.27] ty p. see table h .201 .002 [5.11 0.05 ] .170 .002 [4.32 0.05 ] g .004 [0.10] latch blocks no. of dimensions gold mating hardware part no. pos. efgh plating 1.831 1.602 2.066 w/ 4-40 threaded holes 46.50 40.70 n/a 52.47 15 1-5390378-5 1.831 1.602 2.066 w/ 4-40 threaded holes 46.50 40.70 n/a 52.47 30 5390378-5 1.831 1.602 1.664 2.066 w/ latch blocks and 50 46.50 40.70 42.27 52.47 flash 4-40 threaded holes 2-5390399-5 1.831 1.602 1.664 2.066 w/ latch blocks and 46.50 40.70 42.27 52.47 15 4-40 threaded holes 1-5390399-5 1.831 1.602 1.664 2.066 w/ latch blocks and 46.50 40.70 42.27 52.47 30 4-40 threaded holes 5390399-5 1.831 1.602 1.664 2.066 w/ latch blocks and 46.50 40.70 42.27 52.47 30 2-56 threaded holes 5390379-5 2.281 2.018 2.516 w/ 4-40 threaded holes 57.93 51.50 n/a 63.90 15 1-5390378-7 2.281 2.018 2.516 w/ 4-40 threaded holes 57.93 51.50 n/a 63.90 30 5390378-7 2.281 2.018 2.114 2.516 w/ latch blocks and 68 57.93 51.50 53.70 63.90 flash 4-40 threaded holes 2-5390399-7 2.281 2.018 2.114 2.516 w/ latch blocks and 57.93 51.50 53.70 63.90 15 4-40 threaded holes 1-5390399-7 2.281 2.018 2.114 2.516 w/ latch blocks and 57.93 51.50 53.70 63.90 30 4-40 threaded holes 5390399-7 note: termination tooling: manual arbor press part no. 91085-2 or pneumatic press part no. 91112-3, universal base tool part no. 768338-4, and connector specific kit part no. 1490479-1.

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